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Custom LCD

 

LC-TEC DISPLAYS AB manufactures & supplies custom-designed, twisted-nematic liquid crystal displays on an R&D, prototyping and volume manufacturing level. Custom sizes from 5 x 5mm up to maximum 14 x 16 inches available.

LC-TEC DISPLAYS AB specialises in manufacturing & supplying high-end, direct-driven TN-LCD's that are suitable for tough operational environments such as automobile & avionic products. 

TN-LCD technology offers the following advantages:

  • LOW VOLTAGE OPERATION (< 5 volt)
  • GOOD CONTRAST
  • REFLECTIVE, TRANSMISSIVE OR TRANSFLECTIVE DISPLAYS
  • LOW PRICING
  • HIGHLY FLEXIBLE DESIGN OF DISPLAY SEGMENTS (ICONS)
  • PRODUCTS SUITABLE FOR TOUGH OPERATIONAL ENVIRONMENTS

Click here for technical description of TN-LCD technology.

LC-Tec Displays AB has been manufacturing & supplying LCD’s for more than 10 years at its own manufacturing facilities in Sweden. Furthermore, LC-Tec Displays AB also has the possibility to transfer manufacturing of product to its own sister company LC-Tec Asia, Ltd in Shenzhen, China in order to further reduce pricing once required volumes for a specific project increase. Current manufacturing capacity at LC-Tec Asia, Ltd is 3.5M pcs/month.

 

By using our own facilities in China for volume manufacturing, this eliminates the risk often associated with the transfer of technology to the Far East and product can thereafter be rapidly shipped directly to your off-shore assembly-house or otherwise anywhere in the World.

 

LC-Tec Displays AB is therefore able to provide a one-stop solution for customers starting with the initial designing & prototyping stage of new LCD product right through to the mass production phase. Our experience helps to quickly define your display needs and significantly reduces the design cycle. Our expertise in designing LCD's also helps to compress the design cycle so that your product can quickly reach the market.


 

The typical design cycle for a new LCD product is as follows:

 

Counter drawings: 3 to 5 days
Prototype samples: 3 to 4 weeks
Prototype manufacturing in Sweden (< 10k/pcs): 4 to 5 weeks

Mass production at our own facilities in China (> 100k/pcs): 8 to 10 weeks.

 

LC-Tec Displays AB specialises in the manufacturing & supplying of LCD’s for a wide range of different product applications such as medical, avionic, automotive, test equipment, control panels, communications, telecom, recreational & other consumer products. LC-Tec Displays AB specifically focuses on high-end products for tough outdoor applications.

 

 

Mechanical dimensions of LCD


In general, pricing for an LCD is directly related to the total area of the display product since the LCD glass is usually the most expensive part. During manufacturing, LC-Tec Displays AB uses mother-plates (panels) that are 14 x 16 inches in dimensions. Once the panels have been fully processed, they are then cut down to size in order to yield the individual LCD devices. In order to minimise costs, it is therefore recommended to maximise the total number of individual LCD’s manufactured on each panel.

 

In addition to this, the active-area of the LCD will be typically 2.0mm smaller in all directions relative to the overall outer-dimensions of the LCD glass. The contact-ledge on the LCD will also require typically an additional 2.0mm (minimum).

 

 

Type of LCD required

 

The LCD may contain character icons, segments, graphic dot arrays, or any combination thereof.

 

Icons: It is possible to place images in the LCD that specifically complement your products (icons).  These silhouettes may take the shape of any image and act as one pixel or dot in the LCD.  Examples of possible icons include "°C", "+/-", or a “battery symbol”, etc.

 


 

Segments:  Segments in an LCD make up larger characters, such as the segments in a seven-segment numeric character for displaying the digits 0-9, or the segments in a fourteen-segment alpha-numeric character for displaying the alpha-numeric alphabet.

 


 

Dot Arrays: Pixels can be made in almost any size and dot count.  Examples include character displays that use a series of 5x7 dot arrays in order to create a string of alpha-numerical characters, or the larger 320 x 240 pixels (QVGA) graphic arrays where complex images can be displayed in the LCD.

 

 

 

Viewing mode for LCD

 

The viewing mode is controlled by the polariser configuration used for the LCD and in general there are three different available viewing modes:

 

Reflective: This type of viewing mode provides the brightest display appearance in high to moderate ambient lighting conditions with the highest contrast ratio possible being obtained from the LCD. Unfortunately, the display is difficult to read in poor lighting conditions and a front-lighting system may be required for night-time operation.

 

Transflective: The transflective viewing mode allows the LCD to be readable under a wide range of differing lighting conditions from bright direct-sunlight to back-lit during night-time operation. The trade-off is that the brightness of the transflective display will be less than that for a reflective type display during day-time viewing and darker than that for a transmissive display during the night. It does however enable an acceptable compromise to be attained between the two lighting conditions and provides a very acceptable appearance.


Transmissive: This type of viewing mode requires a back-lighting system to be incorporated behind the LCD. During day-time viewing in direct bright sunlight conditions, the display may be difficult to read due to the back-light having difficulties overpowering the high ambient lighting. However, during night-time viewing the brightness will be very high and this type of display is therefore appropriate for indoor applications.

 

 

 

Backlighting for transmissive LCD’s

 

When developing a transmissive type LCD, a backlighting system may be required in order to illuminate the display from behind and there are several options available. The considerations for a backlighting system are the lighting intensity, lifetime and consumed power and there are several different design possibilities available.

LED:  The use of Light Emitting Diodes (LED’s) is often recommended due to the variety of different colours available, high intensity, long life (>100K hrs), wide operating temperature range and low voltage requirements. The downside is the relatively high power consumption when large arrays of LED’s are used in order to illuminate large sized LCD’s as well as the lower uniformity of the lighting system.

EL Panel:  Electro-luminescent Panels (EL) consume extremely low power, but require high voltage operation (eg. 120VAC @ 400Hz) and possess a relatively short lifetime (half-intensity lifetime <4K hrs) together with a medium operating temperature range.

Cold Cathode Florescent Lamp:  The use of cold cathode florescent lamps provides for high illumination intensity relative to the power consumed and is recommended when considering large sized LCD’s. The downside is the relatively short lifetime (<20K hrs), sensitivity to large vibration which further reduces the lifetime of the tube, limited operating temperature range and the relatively high operating voltage required (eg. >300VAC @ 30-80KHz).

 

 

Viewing angle for LCD


The viewing angle of an LCD is defined by the angles above, below, left & right of the perpendicular direction to the centre of the display. These angles are defined as follows:


i)  06:00 o’clock viewing angle has optimum contrast when the LCD is viewed from below the perpendicular viewing plane (standard configuration).

 

ii)  12:00 o’clock viewing angle has optimum contrast when the LCD is viewed from above the perpendicular viewing plane.

 

iii)  09:00 o’clock & 03:00 o’clock viewing angles have optimum contrasts when the LCD is viewed from the left & right sides respectively of the perpendicular viewing plane (non-standard configuration).

 

Please note that viewing angle consideration is less important for a direct-driven LCD since the angular properties of the display are relatively homogeneous. However, as a general rule the higher the multiplex rate, the more important is the consideration of viewing angle. Furthermore, should the LCD be viewed by an observer wearing polarised sun-glasses, it is necessary to specify this in order to ensure that the LCD will not look "blank" when viewed using sun-glasses.

 

 

 

Required temperature range for LCD
 
The required operating & storage temperature ranges for an LCD are important considerations and operation outside of these limits may result in either the display not being readable (above operational temperature range) or the display becoming permanently damaged (outside of storage temperature range).

 

The combination of the LCD fluid, polarisers, operational voltage and multiplex rate determine the operating temperature range for the LCD and typical values are as follows:

 

TN (direct driven): Standard operating temperature range -10 to +65°C

STN & F-STN: Standard operating temperature range: 0 to +50°C

Cholesteric (Ch-LCD) (direct driven): Standard operating temperature range -50 to +70°C

 

 

 

Driving Method for LCD’s

 

The Driving Method controls how each segment, icon or pixel of the LCD is connected to the electronic driving circuitry and there are two possible methods available:

 

Static Drive (direct driving): The static or direct driving method requires an individual electrical connection line for each display segment and there is only one common GND connection for all segments. The total number of electrical connections required to the LCD is therefore the same as the total number of segments or icons present in the display. The static drive configuration is therefore suitable for LCD’s where there are only a limited number of segments or icons to be displayed (eg. total number of segments is less than approximately 150pcs). This driving method produces the best display contrast and viewing properties together with the widest operating temperature range, but it requires a higher number of electrical interconnections relative to the multiplexed driving method hereinunder.


Multiplexed Drive: The multiplexed driving method requires that each control line selects several segments or icons simultaneously and the final selection is controlled by selecting the required GND back-plane that also simultaneously connects to several segments. This driving method requires less interconnections than that for the static driving configuration and therefore enables a higher number of segments or icons to be displayed within the LCD. However, the use of the multiplexed driving method results in reduced contrast and viewing properties together with a reduced temperature operating range.

 

 

 

Driving electronics for LCD’s

 

Please note that LC-Tec Displays AB supplies LCD products in the form of the LCD-glass plus electrical contacting only but without controlling electronics. The reason for this is that the LCD component is usually incorporated into a larger product system and it is invariably more efficient to incorporate the driving electronics for the LCD together with the electronics for the complete product system as a whole.

From the customer’s point of view, the main reasons for procuring the LCD glass part only are to reduce costs and provide design flexibility. The total cost of the electrical components necessary to build the drive circuitry is invariably much less than the cost of a pre-built complete display module and as long as there is available space on your existing Printed Circuit Board (PCB), it will not be necessary to incorporate an additional PCB on which to mount the LCD component.

 

In order to operate the LCD, it is necessary to generate & apply the specified voltage signals to the electrical contacts of the display and in general a voltage of between ± 5 to ± 10 volt (Root Mean Squared, RMS) with frequency 30 to 80Hz (square wave) is required. Application of specified voltages between the GND & SEG contacts will then switch the individual display segments to the ON & OFF states in order to generate the required image in the display.

 

Please note that the important issue here is that the voltage difference applied to the GND & SEG contacts is between 5 and 10 volt (RMS) AC voltage with frequency 30 to 80Hz (preferably square-wave bipolar) when the segment is switched ON. Furthermore, when the segment is switched OFF then the voltage difference applied between the GND & SEG contacts should be 0 volt (i.e the contact should not be allowed to float).

There are a number of different GND & SEG signals that can be used in order to generate the required voltages between GND & SEG. One possibility is to use UNIPOLAR square signals as shown below. In this case, when the GND & SEG waveform signals are "out-of-phase" as shown in the diagram, then the voltage difference between the two waveforms will be a square-wave signal with magnitude 5 - 10 volt and with alternating polarity (frequency 30 – 80 Hz).

Unipolar Square Signals (out of phase)

 

 

Furthermore, should the GND & SEG waveform signals instead be "in phase", then the voltage difference between the two waveform signals will then be 0 volt and in this case the individual display segment will be OFF.

It will therefore only be necessary to control the mutual phase (timing) of the unipolar square signals in order to switch the individual display segments ON & OFF and this often provides for the most efficient electrical solution.

However, it is also possible to instead use BIPOLAR voltage signals as shown below, although in this case it will be necessary to either (i) put the signals "in phase", or (ii) generate an additional 0 volt signal when switching the individual segment to the OFF state.

 

Bipolar Square Signals (out of phase)

 

 

 

 

 

Electrical contacting method for LCD

 

LC-Tec Displays AB offers a wide range of different contacting methods for the LCD including (i) metal contacting-pins (leadframes), (ii) flexfilm or Heat Seal Cable (HSC), (iii) elastomer strip (zebra strip), and (iv) Tape Automated Bonding (TAB) in order to fulfil almost any mounting configuration for a specific design.

 

 

i)  Leadframes (metal contacting-pins): LCD can be inserted directly onto a Printed Circuit Board (PCB) and the leadframes soldered into place thereafter. From the point of view of reliability, the use of metal contacting-pins (leadframes) provides for the most robust connection available. These are metal pins bonded to the edge of the LCD glass that allow the LCD to be soldered directly to a PCB. In general, if it is possible to keep the total number of individual segments or icons required in the LCD to a low number, then it is recommended to consider using leadframes particularly if the product is to be used in a tough outdoor environment, even if this requires leadframes to be attached to three sides of the LCD. Since the pitch between leadframes is 2.54mm, this limits the total number of leadframes that can be bonded to the edge of the LCD glass. For an LCD with N segments or icons, it is necessary to use N+1 leadframes.

 

ii)  Flexfilm connection:  The flexfilm or Heat Seal Cable (HSC) is a flexible cable with conductive traces that is bonded to the edge of the LCD glass using anisotropic conducting adhesive with the other end being either bonded (soldered) to a PCB or plugged into an FPC connector (ZIF connector) mounted on the PCB (shown below). The advantage of using a flexfilm is the high density of connections that can be used (e.g 50pcs connections on a flexfilm of width only 25mm) as well as the flexfilm having reach (eg. 100mm long). However, the set-up charges are relatively high even though the cost per piece thereafter is modest. If the total number of individual segments or icons in the LCD is too large to use leadframes, then it is recommended to consider using a flexfilm connection.

 

 

 

               ZIF connector

 

 

iii)  Elastomer Strip: The Elastomer Strip (Zebra-Strip) is a small rubber strip possessing alternate conductive and insulating layers that allows the conductive pads on the surface of an LCD glass (contact ledge) to mate with similar pads on the surface of the PCB. A bezel-frame or other form of mechanical glass restraint is required that compresses the zebra-strip between the LCD glass & PCB. The use of zebra-strips allows for ease of product assembly in mass volume although the electrical contacting is less reliable in tough environmental conditions and is suitable when there are only a smaller number of individual display segments or icons present in the LCD.

 

 

 

The zebra-strip is mechanically compressed between the LCD contact-edge and PCB.

 

 

 

iv)  TAB connection: TAB contact is bonded directly to the PCB using anisotropic conducting adhesive. Integrated Circuit (IC) chip mounted on TAB significantly reduces the total number of required electrical contacts to the PCB. The TAB contact is recommended when there are a large number of individual segments or icons present in the LCD. Initial set-up costs are relatively high and the unit cost per piece is higher than that when using other contacting methods.

 

 

 

 

Liquid crystal technologies (TN, STN, F-STN, C-STN, Ch-LCD)

There are a number of different types of liquid crystal technologies available for LCD applications and the most appropriate type of technology for a specific project is determined by the product requirements:

 

Twisted-Nematic (TN): Low production and NRE tooling costs. TN liquid crystal technology offers medium viewing angle properties together with medium contrast. Both positive-mode (black segments on white back-ground) & negative-mode (white segments on black back-ground) available. Static driving preferred but up to 32x multiplex-rate available.

 

Super Twisted-Nematic (STN): Medium production and NRE tooling costs. STN liquid crystal technology offers medium viewing angle properties together with medium contrast. Both positive-mode (black segments on white back-ground) & negative-mode (white segments on black back-ground) available. High multiplex-rates available.

 

Film compensated Super Twisted-Nematic (F-STN): Higher production and NRE tooling costs. Good viewing angle and excellent contrast. Both positive-mode (black segments on white back-ground) & negative-mode (white segments on black back-ground) available. High multiplex-rates available. Suitable for high-end LCD products.

Colour Super Twisted-Nematic (C-STN):  Very high production and NRE tooling costs. Good viewing angle and contrast. Red:Green:Blue (RGB) coloration obtained by each pixel possessing an independently controlled colour. High multiplex-rates available.

 

Cholesteric (Ch-LCD):  Medium production and NRE tooling costs. Direct driven Ch-LCD technology offers good viewing angle characteristics together with medium contrast and ultra-low temperature operation range down to minus fifty degrees centigrade (-50°C). Ch-LCD technology is also bistable, meaning that no power is required in order to maintain an image in the LCD. Further technical information is available here.

 

 

 

 

Pricing & ordering

 

LC-Tec Displays AB provides a fixed commercial quotation for the manufacturing & supplying of custom LCD product including NRE manufacturing tooling costs so that the total costs are established & identified prior to the placing of an order.

 

By using our own manufacturing facilities both in Sweden & China, manufacturing costs are kept to a minimum in order to be able to offer both competitive pricing as well as a fast turnaround time for the manufacturing of new custom LCD product.

 

Please click here to download the "Custom LCD Request Form". Please return this form to LC-Tec Displays AB in order to receive a commercial quotation and detailed design specifications for your LCD component.

 

Please note that LC-Tec Displays AB has volume manufacturing capabilities at its own production facilities in Sweden (150K panels per year) and current product focus is on the manufacturing & supplying of optical-shutters & custom LCD's. Further information regarding our manufacturing capabilities is available at the following link.
 
Furthermore, in order to be able to offer competitive pricing in volume, we also have 100% owned manufacturing facilities in China and current manufacturing capacity is 3.5M pcs per month with main focus on back-end TFT production. Further information is available at the following link.
 
In general, lower volumes of customised products are initially manufactured & supplied directly from Sweden which also includes all design & development work. However, when volumes for a specific project increase (> 10K's pcs) then manufacturing may be transferred to our own facilities in China.

 

 

 

Competitive Pricing on Existing LCD Product

 

Please fill in the "Custom LCD Request Form" available for download here or send a copy of your current specifications for the custom LCD and we will endeavour to supply to you a high quality product with competitive pricing.

 

You may also fax or Email a drawing or sketch of your required LCD in order that we can rapidly analyse your requirements. Our engineers will offer recommendations in order to reduce common errors, costing and lead-times and also do an extensive review of the manufacturing feasibility of your LCD design in order to make sure it is compatible with your requirements and overall goals. Please therefore contact LC-Tec Displays AB for a free design consultation with one of our design specialists.

 

Please see Pricing & Ordering for ordering of LCD product.

© Stephen Palmer 2009

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LC-TEC Displays AB  Tunavägen 281    781 73 Borlänge SWEDEN     Phone: +46 243 79 40 70     Fax: +46 243 79 40 79     Mail: info@lctecdisplays.com
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